Project Management process (for tool making only):
A professional English-speaking project manager will be assigned to follow up each project with our customer.
Detailed project managing procedure are as follows:
1> Firstly a series of tooling analysis will be carried out to your part drawing, including part &. mould structure analysis and Moldflow analysis etc.. Through analysis we can discover the
Referenced example:
2> 2D mould layout design will be made according to the approved tooling analysis. Normally it takes 2~4 days to complete before sending to customers for approval.
3> We will modify the mould layout after receiving your comments, till your approval on the final design.
4> We will start ordering steel and mould base, and start full 3D mould design upon confirmation letter on our mould design.
5> Normally it takes 3~5 days to complete the 3D mould design. We can send 3D file for review if customer required.
6> After completing 3D mould design, CNC programming will be followed immediately, and all the 3D component drawings will be transformed to 2D drawings with full mark of dimensions.
7> The project manager will send customer a tooling progress timing plan within two days after the mould design is approved, and from then a weekly report with live pictures will be sent every Friday.
8> We will record the molding condition of T1(the first trial), take pictures and send T1 samples (without texture) for approval, meanwhile a inspection report will be provided within 3 days.
9> After T1, our mould engineer will have a first mould checking according to the approved mould drawing. At the same time, we will improve the mould according to our inner review and any
10> If any specific surface finish is required, upon approval on the sample, we will arrange to carry out mirror polishing or texture. Afterwards, new samples will be sent for viewing and approval.
11> Upon receiving final confirmation on the sample, ① if the mould is going to stay in our workshop for further production, we will preserve it and wait for production order. ② if the mould is going to be exported, we will have final mould checking according to the mould drawing. The mould will be running 4~6 hours without stop after final mould checking, in order to make sure a successful running for future production.
12> To save your time of cleaning the mould after it arrives at your side, we apply antirust oil on the mould surface, and the mould will be vacuum-packed for transportation.
13> Following documentation will be provided together with mould shipment: material certificate of core/cavity and mould base, heat treatment report(for harden steel only); 2D mould drawing in A1 printing; one CD with all 2D and 3D data; molding condition report & sample inspection report from final mould trial.
14> The mould running series production in our workshop. We’ll be according to your request of production, and carry out production follow at ISO9001 quality system strictly.